NOZZLEFluid enters.
Precision exits.
Every orifice geometry is held to ±0.01 mm. Every spray angle is confirmed on a test bench before shipment. Flat fans, hollow cones, full cones, air-atomized mists — engineered for the process, not the catalog.
Flat Fan Nozzles
Uniform sheet impact — wash-down, rinsing, surface treatment
The XF-Series generates a precisely shaped elliptical spray footprint with uniform distribution across the impact line. Spray angles from 15° to 110° with orifice geometries held to ±0.01 mm. Preferred by food-plant engineers for CIP wash-down circuits and by automotive lines for pre-treatment rinsing where consistent wetting density is non-negotiable.
- ▸CIP wash-down in food processing plants
- ▸Conveyor belt cleaning and rinsing
- ▸Pre-treatment before powder coating
- ▸Paper web moistening on press section
- ▸Chemical dosing in scrubber towers
| Parameter | Value | Unit |
|---|---|---|
| Spray Angle | 15° – 110° | degrees |
| Flow Rate | 0.3 – 85 | LPM @ 3 bar |
| Pressure Range | 0.5 – 60 | bar |
| Free Pass Ø | 0.4 – 4.5 | mm |
| Connection | 1/8" – 3/4" | BSP/NPT |
| Orifice Tolerance | ±0.01 | mm |
| Chemical / Media | 316SS | PTFE | PVC | Hastelloy C |
|---|---|---|---|---|
| Water (clean) | ✓ | ✓ | ✓ | ✓ |
| NaOH (10%) | ✓ | ✓ | ✓ | ✓ |
| HCl (<5%) | ✕ | ✓ | ✓ | ✓ |
| H2SO4 (<20%) | △ | ✓ | △ | ✓ |
| Chlorinated solvents | △ | ✓ | ✕ | ✓ |
Hollow Cone Nozzles
Peripheral ring distribution — gas scrubbing, spray drying, evaporative cooling
The HC-Series produces a ring-shaped spray pattern with maximum surface area at the perimeter and minimal droplets in the center — ideal for counter-current gas absorption where liquid must contact rising gas at the vessel wall. Fine atomization options available down to 200 µm VMD for evaporative cooling towers and spray dryer inlets.
- ▸Wet scrubbers for SO₂ and HCl removal
- ▸Evaporative cooling tower inlets
- ▸Spray drying — dairy and detergent
- ▸Fire suppression deluge headers
- ▸Flue gas conditioning before ESP
| Parameter | Value | Unit |
|---|---|---|
| Spray Angle | 40° – 120° | degrees |
| Flow Rate | 0.5 – 120 | LPM @ 3 bar |
| Pressure Range | 0.3 – 40 | bar |
| Free Pass Ø | 0.6 – 6.0 | mm |
| Droplet Size (VMD) | 200 – 800 | µm |
| Connection | 1/4" – 1" | BSP/NPT |
| Chemical / Media | 316SS | PTFE | PVC | Hastelloy C |
|---|---|---|---|---|
| Water (clean) | ✓ | ✓ | ✓ | ✓ |
| Seawater | △ | ✓ | ✓ | ✓ |
| Phosphoric acid | ✕ | ✓ | △ | ✓ |
| Steam (sat.) | ✓ | △ | ✕ | ✓ |
| Ethanol | ✓ | ✓ | ✓ | ✓ |
Full Cone Nozzles
Solid filled coverage — quenching, washing, dust suppression
The FC-Series fills the entire cone with uniform droplet distribution, making it the workhorse for high-volume wash applications where complete area coverage matters more than impact line precision. Flow rates from 1.2 to 450 LPM at 3 bar accommodate everything from small-bore instrument cooling to full-scale descaling headers on hot rolling mills.
- ▸Steel mill descaling and quench curtains
- ▸Dust suppression on transfer points
- ▸FGD absorber tower spray banks
- ▸Cooling of hot extruded profiles
- ▸Vegetable wash and blancher rinse
| Parameter | Value | Unit |
|---|---|---|
| Spray Angle | 30° – 170° | degrees |
| Flow Rate | 1.2 – 450 | LPM @ 3 bar |
| Pressure Range | 0.3 – 25 | bar |
| Free Pass Ø | 1.5 – 8.5 | mm |
| Droplet Size (VMD) | 350 – 1200 | µm |
| Connection | 1/4" – 2" | BSP/NPT |
| Chemical / Media | 316SS | PTFE | PVC | Hastelloy C |
|---|---|---|---|---|
| Water (clean) | ✓ | ✓ | ✓ | ✓ |
| Cooling tower water | ✓ | ✓ | ✓ | ✓ |
| FGD slurry | △ | ✓ | ✕ | ✓ |
| Caustic soda (30%) | ✓ | ✓ | △ | ✓ |
| Ferric chloride | ✕ | ✓ | △ | ✓ |
Air Atomizing Nozzles
Fine mist generation — humidification, coating, chemical dosing
The AA-Series uses compressed air to shear liquid into droplets as fine as 15 µm VMD — impossible to achieve through hydraulic pressure alone. Two-fluid internal-mix and external-mix configurations handle everything from low-viscosity water treatment chemicals to high-viscosity adhesives. Air-to-liquid ratio adjustment at the nozzle body without tools.
- ▸Textile humidification — static control
- ▸Precise reagent dosing in reactors
- ▸Protective coating application
- ▸Combustion air humidification
- ▸Lubrication mist on metal forming
| Parameter | Value | Unit |
|---|---|---|
| Droplet Size (VMD) | 15 – 150 | µm |
| Liquid Flow | 0.03 – 8.5 | LPM |
| Air Pressure | 1.5 – 6.5 | bar (gauge) |
| Liquid Pressure | 0.2 – 8.0 | bar |
| Air Consumption | 20 – 280 | NL/min |
| Spray Angle | 10° – 60° | degrees |
| Chemical / Media | 316SS | PTFE | PVC | Hastelloy C |
|---|---|---|---|---|
| Water-based coatings | ✓ | ✓ | ✓ | ✓ |
| Solvent coatings | ✓ | ✓ | ✕ | ✓ |
| Adhesives (low visc.) | ✓ | ✓ | △ | ✓ |
| Acids (dilute) | ✕ | ✓ | △ | ✓ |
| Lubricating oils | ✓ | ✓ | △ | ✓ |
Tank Washing Heads
360° rotating impact — CIP, vessel cleaning, IBC washing
The TW-Series delivers full-sphere 360° coverage through a gear-driven or free-spinning rotating head. Fluid-driven rotation requires no external motor — operating pressure drives the nozzle through a turbine mechanism. Certified for food-contact applications with 3-A and EHEDG documentation available. Effective on tanks from 2.5 m to 18 m internal diameter.
- ▸Dairy and beverage tank CIP circuits
- ▸Pharmaceutical reactor vessel cleaning
- ▸IBC tote cleaning stations
- ▸Chemical storage tank decontamination
- ▸Brewery fermentation vessel wash
| Parameter | Value | Unit |
|---|---|---|
| Coverage | 360° | full sphere |
| Tank Diameter (max) | 2.5 – 18 | m |
| Flow Rate | 8 – 220 | LPM |
| Pressure Range | 1.5 – 12 | bar |
| Rotation Speed | 2 – 18 | RPM |
| Connection | 3/4" – 2" | BSP/NPT |
| Chemical / Media | 316SS | PTFE | PVC | Hastelloy C |
|---|---|---|---|---|
| CIP chemicals | ✓ | ✓ | △ | ✓ |
| Hot water (>80°C) | ✓ | ✓ | ✕ | ✓ |
| NaOH (caustic) | ✓ | ✓ | ✓ | ✓ |
| Nitric acid | ✓ | ✓ | ✕ | ✓ |
| Solvents | ✓ | ✓ | ✕ | ✓ |
Custom Spray Systems
Engineered headers, manifolds, and fully integrated spray assemblies
When the application requires more than a catalogue nozzle, our applications engineering team designs the complete system: nozzle selection, header geometry, pipe sizing, support structure, and control valve specification. From a 5-nozzle wash bar for a packaging line to a 60-nozzle FGD absorber spray level — we deliver fabricated assemblies tested and tagged before shipment.
- ▸Multi-zone FGD absorber spray levels
- ▸Headbox shower bars for paper machines
- ▸Descaling header arrays for rolling mills
- ▸Multi-point dosing manifolds for reactors
- ▸Automated CIP spray bar systems
| Parameter | Value | Unit |
|---|---|---|
| Manifold Length | 100 – 6000 | mm |
| Nozzle Count | 2 – 80 | per header |
| Header Dia. | 1/2" – 4" | pipe size |
| Nozzle Spacing | 25 – 300 | mm pitch |
| System Pressure | 0.3 – 80 | bar |
| Delivery | 5 – 12 | weeks ARO |
| Chemical / Media | 316SS | PTFE | PVC | Hastelloy C |
|---|---|---|---|---|
| Customer-specified | ✓ | ✓ | ✓ | ✓ |
| High-temp media | ✓ | △ | ✕ | ✓ |
| Abrasive slurries | △ | ✓ | ✕ | ✓ |
| Aggressive acids | ✕ | ✓ | ✕ | ✓ |
| Ultra-pure water | ✓ | ✓ | ✓ | ✓ |
Specified by engineers across six industries
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